iMX End Mill Series

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Exchangeable Head End Mills

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“Carbide(head)”+“Carbide(holder)”
Double Face Contact Type

Features

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The iMX series is a revolutionary end mill system that enables efficiency, high accuracy and rigidity by combining the advantages of both solid carbide and indexable end mills.
Security and rigidity close to that of a solid type end mill because the clamping faces are all carbide.
Excellent for reduced inventory over a variety of applications due to the exchangeable head.

Highly Versatile Grades

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Tool Life Comparison when Machining Flat Surfaces in Inconel 718

EP7020 is a new grade that enables extended tool life when machining difficult-to-cut materials.

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Comparison of Tool Rigidity

The double face contact of the carbide head and carbide holder gives an increase in rigidity of 30%.

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Strength Comparison when Slot Milling Titanium Alloy

The reliability of the screw fastening is significantly improved when compared to conventional that employ only steel fastenings. It is also able to cope with high cutting loads.

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iMX New Additions

iMX-B4WH-S

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Surface Finish Comparison - Vertical Machining S17400

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iMX-RC4F-C For Titanium Alloys and Stainless Steels

A corner radius roughing type with a center-thru coolant hole. The roughing edge geometry reduces cutting resistance and is effective for low rigidity and long tool overhang applications.

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EP8100 Series (EP8110/EP8120)

The combination of the (Al,Cr,Si)N coating (newly-developed),which has a high oxidation temperature and high lubricity,together with the (Al,Ti,Si)N coating,which has better wear resistance and high adhesion, improves machinability of hardened steels up to 65 HRC.

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iMX-B3FV

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iMX-B2S / iMX-B4S

(Picture is iMX-B2S)

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Corner radius, Taper head, Multi-flute, with coolant hole

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Taper radius end mills(Torus cutter) were conventionally used for turbine blade finishing.
iMX taper radius offers the performance equivalent to solid end mills and it can achieve lower milling cost.

Features

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Drastically reduces cutting time

Possible to process using a large pick feed (ae) due to the torus cutter design reduces cusp height.

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Chamfer Head

Features

Standardized ideal shape for different chamfer cutting regions.

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Steel Holder

Features

Series expansion of efficient steel holders

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Developed series of efficient steel holders based on a carbide holder for low cut processing when the overhang is short.

Cutting Performance

3x greater tool life is achieved compared to conventional steel holders.

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iMX-C4FD-C

Duplex corner radius head, 4 flute, For high feed, With coolant holes

Features

High Efficiency Machining Geometry

高能率加工形状

Thin chips and a long cutting edge combine to
provide both high performance and long tool life.

Vibration Control Geometry

振動抑制形状

Reduced cutting resistance in the radial direction
suppresses tool vibration and reduces deflection.

Cutting Performance

Tool Life Comparison in Cobalt-chromium Alloy (DC=.394 inch)

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Application Examples

The examples shown are actual applications and can differ from the recommended cutting conditions.

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